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How to monitor the working status of the Cooling pump during operation?

Publish Time: 2024-09-23
During operation, effective monitoring of the working status of the Cooling pump is essential to ensure the normal operation of the equipment and extend its service life.

First, the outlet pressure and inlet pressure of the pump can be monitored by installing a pressure sensor. Under normal circumstances, the pressure should fluctuate within a certain range. If the outlet pressure is too low, it may mean that the pump's performance has declined, the pipeline is blocked or leaking, and other problems; and the abnormal inlet pressure may be caused by insufficient water supply, filter blockage and other reasons. By monitoring the pressure changes in real time, problems can be discovered in time and corresponding measures can be taken.

Secondly, flow monitoring is also one of the important means. A flow meter can be used to measure the actual flow of the cooling pump. If the flow rate is significantly lower than the design value, it may be that the pump's impeller is worn, blocked or there is a problem with the pipeline system. At the same time, the change in flow rate can also reflect the load change of the cooling system, which helps to adjust the operating parameters to improve efficiency.

Temperature monitoring should not be ignored either. Temperature sensors can be installed at key parts such as the bearings and motors of the pump. Excessive temperature may be caused by poor lubrication, overload operation or component damage. Timely detection of temperature abnormalities can avoid further damage to the equipment and reduce maintenance costs and downtime.

In addition, the working status of the pump can also be judged by listening to the sound. A normally operating cooling pump should make a smooth and uniform sound. If there is abnormal noise, such as knocking sound, friction sound, etc., it may be that the internal parts of the pump are loose, damaged, or foreign objects have entered. At the same time, observing the vibration of the pump can also provide some clues. Excessive vibration may be caused by improper installation, imbalance, or bearing damage.

During the monitoring process, the automatic control system can be used to display and record the changes of various parameters in real time. This not only makes it convenient for operators to understand the working status of the pump at any time, but also provides data support for fault diagnosis and maintenance. When an abnormal situation is found, the system can automatically issue an alarm to remind the operator to deal with it in time.

In short, during the operation process, the working status of the Cooling pump can be effectively monitored by pressure, flow, temperature monitoring, listening to sound, observing vibration and other methods. Timely detection of problems and taking correct measures can ensure the safe and stable operation of the cooling pump and improve the reliability and service life of the equipment.
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